
- Natural rubber - 50
durometer/Polymer for screen and tight register.

- Have
zincs scribed with centre marks so rubbers can be measured properly.
- Color registration
marks should be on every plate when color separation is necessary.
- Try not to group rubbers
together to save square inches. This causes problems on machine
setup when operators have to cut and piece for position.
- Send a mould along
with plates to ensure the order won't miss the run because of
plate problems or damage during the run. We can return the bake
and rubbers after order completion.
- Forward mock-up along
with plates so we can position printing properly.
- Our printing capabilities
are FLEXOGRAPHIC not Litho/Offset so please keep this in mind
when setting up printing with tight registration. Registration
varies depending on printing press. Please check with the plant.
- Flexographic printing
has a considerable dot gain when using screen printing. This should
be kept in mind. We should be contacted for further information
when screens are going to be used.
- If you are changing
your design and it only involves some of the printing, it is not
always best to make a small plate and piece in the new portion.
We prefer to make a new zinc mould and new rubber. This eliminates
different thicknesses of rubber and ensures proper positioning.
- Process printing
is done on shopping bags and limited sizes of grocery and merchandise
bags. Restrictions apply depending on design, coverage and paper
stock. The plant must be consulted on all process work.
- Minimum type size
should not be less than 7 point in positive print or 9 point in
reverse print. Type style will affect the required minimum.
Print design, quantity,
and schedule requirements determine which press will be used for
a particular order. Some orders will require a second set of plates
depending which press is used. They are:
- Prime (5 ¼
x 3 ½ x 8 ¼)
- Wine (5 ¼
x 3 ½ x 13)
- Petite (8
x 4 ¾ x 10 ½)
- Vanity (9
¾ x 4 ¾ x 14)
- Star (12 5/8
x 7 x 12 ¾)
- Fashion (16
x 6 x 12)
- Café (10 x 7 x 12.875)
- Lion (14 x 9.5 x 16)

-
Our
in-house printing is Flexographic. The pantone color matching
charts are printed Litho/Offset, therefore attaining a perfect
match is almost impossible.
- The pantone book is
printed on coated and uncoated bonded stock, not kraft paper.
This is going to have an affect on shading. The pantone book should
not be used to color specification. A color drawdown should be
reproduced for your approval.
- The paper grade (white,
natural, glosskote, sandkraft, pinstripe) will also change the
shade of color depending on the opacity of the ink.
- The paper on which
the drawdown is used is not always the paper used in manufacturing.
This could have an affect on color also. Drawdowns are created
by hand and not an actual press. Ink density will vary.
- If you are using
a different assortment of packaging (eg. notion, SOS, shoppers),
the printer used on each item could be different (eg. anilox,
chrome, ceramic). This will have some affect on shading also but
will not have a substantial impact.
-
Proofing
is recommended for all new jobs or jobs with changes.
- A color drawdown will
provide an example of color on the stock being printed.
- A blueline will show
positioning and provide a mock- up on the size of bag to be run.
- A color key will demonstrate
bleed via a color separation on mylar.
- Colors used on bluelines
and color keys are not the colors used in the printing process
(see Proofs #2).
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The following is a list of the type of disks and programs, which we can accept when art is electronically supplied. Please contact our art dept. for further Infos...
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